Semi-Automatic Aluminum Foil Rewinding Machine

Semi-Automatic Aluminum Foil Rewinding Machine for Precision Packaging Solutions

This semi-automatic aluminum foil Rewinding Machine is engineered for industrial-grade efficiency in converting large parent rolls into neatly wound, high-quality finished products. Designed with advanced control systems such as PLC and HMIplus inverter technology, the unit delivers intuitive handling while maintaining consistent tension throughout the process—ensuring uniformity, flatness, and professional finish on every roll. Ideal for manufacturers seeking reliable performance without full automation, this equipment supports seamless integration into existing production lines across food packaging, pharmaceuticals, electronics, and more.

Key Features That Elevate Performance:

• User-friendly interface powered by PLC + HMIplus inverter system for smooth operation and minimal learning curve.
• Air shaft and magnetic powder tension control mechanism ensures precise unwinding and rewinding, reducing wrinkles or slack.
• Automatic cutting and flipping functions enhance productivity, reduce manual labor, and improve consistency.
• Capable of processing rolls up to 600mm wide with adjustable core sizes, making it adaptable for various packaging needs.
• Maximum speed of 600 meters per minute allows efficient throughput without compromising quality.

The HTR-F600 model stands out due to its compact footprint (1700 x 1350 x 1000 mm) and manageable weight of 500 kg, enabling easy installation in small to mid-sized facilities. Its design accommodates a mother roll diameter of 600mm and finishes rolls up to 100mm in diameter, using a standard 3-inch core for incoming material and customizable cores for output. Whether you're producing flexible packaging materials, thermal insulation layers, or protective wraps, this rewinder ensures clean, even winding with minimal waste. The combination of automated features and manual oversight gives operators flexibility and control—ideal for batch production environments where precision and repeatability matter most.

Applications Across Industries:

This semi-automatic rewinding solution is widely used in industries that rely on aluminum foil for barrier protection, moisture resistance, and heat retention. Common applications include food service packaging (e.g., bakery trays, frozen meals), medical product wrapping, laminated films in electronics manufacturing, and industrial sheeting for construction or HVAC systems. It’s particularly suitable for businesses looking to upgrade from manual methods while avoiding the complexity of fully automated slitting and rewinding setups. With minimal setup time and robust mechanical design, it supports both continuous and intermittent operations efficiently.

User Feedback Highlights:

Operators consistently praise the ease of adjustment, especially when switching between different roll widths or thicknesses. One user noted how the magnetic powder tension system significantly reduced edge curling compared to older models. Another appreciated the automatic flip feature, which eliminated the need for repositioning rolls manually—a time-saving benefit during high-volume runs. Overall, users value the balance between automation and hands-on control, calling it “a smart middle ground” between entry-level and full-automation solutions.

Frequently Asked Questions:

What makes this machine ideal for small-to-mid scale production?

Its semi-automatic nature means it requires less technical expertise than fully automated systems but still offers key efficiencies like automatic cutting and tension management. This makes it cost-effective for companies scaling their operations without needing a complete overhaul of their facility.

Can it handle thin or delicate aluminum foils?

Yes—the magnetic powder tension control system is specifically designed to manage sensitive materials gently, preventing tearing or wrinkling during high-speed rewinding. It performs well with foils ranging from 6μm to 25μm thickness.

Is maintenance intensive?

No—it includes wear-resistant components and an intuitive display for monitoring operational parameters. Routine checks are straightforward, and replacement parts are readily available globally, ensuring long-term reliability with minimal downtime.

How does it compare to fully automatic rewinders?

While fully automatic units offer higher throughput, they often come with steep learning curves and complex diagnostics. This semi-auto model strikes a practical balance—offering enhanced automation through integrated controls while remaining accessible to trained personnel with basic mechanical knowledge. For many producers, it represents the best value proposition in today’s market.

Product Categories : Rewinding Machine